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SPL-1080T gantry type automatic image measuring instrument

SPL-1080T gantry type automatic image measuring instrument

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Product serial number
D04
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Tel:0086-574-87488065     E-mail:eassonnb@163.com

The company has professional R & D teams in optics, software, electronics, image processing, precision machinery, automation control, etc., focusing on the R & D and production of technology in the field of measurement and detection of Opto electromechanical digital precision instruments, which are widely used in the measurement of 2D and 3D complex dimensions of industrial vision and the detection of product defects. Independent research and development of industrial visual inspection system, CNC and robot control system, industrial robot workstation and other software and hardware products.

Products Detail
Parameters

SPL-1080T gantry type automatic image measuring instrument

1. Product design and manufacturing meet the following standards
1. National Metrology Technology Image Measuring Instrument Calibration JJF 1318-2011 Specification
2. The acceptance test and re-inspection test of the National Product Geometric Technical Specification (GPS) image measuring instrument   GB/T 24762-2009
3. The measurement accuracy is based on ISO10360-7.

Instrument model

SPL-1080T

Instrument parameters

Measuring range

X

1000 mm

Y

800 mm

Z

300 mm

Glass countertop

1150mm*1050mm

Load-bearing

50kg

CCD

1.3 million digital high-definition web camera

Zoom objective

Automatic zoom lens 0.7-4.5X (optional coaxial light) without correction

Video magnification ratio

Image magnification 30X-200X

Working distance

85mm

display resolution

0.001mm

Motion control system: fully closed loop control: three-axis servo motor fully closed loop control

Grating ruler

High-precision enclosed grating ruler Resolution: 0.1UM

Repeatability

3um

Measurement accuracy

≦(3+L/200)um, L represents the measured length

Dimensions (mm)

3500*2500*1580

Instrument weight (kg)

   3000 kg

illumination

Programmable LED surface light and straight-axis contour cold light source (optional coaxial cold light source), adjustable brightness

Power supply

110V-220V±10% 50/60Hz Current is greater than 10A

Measuring system

ZONSON2D-CNC

Warranty period

1 year

 

2. Environmental conditions and requirements

The temperature requirements of the imager room:

Room temperature (temperature control room) 

18~22°C

Temperature gradient (time)

1°C /h

Temperature gradient (time)

2°C /24h

Temperature gradient (space)

1°C /m

Humidity requirements for imaging room:

relative humidity

40-70%

Power requirements:

Voltage

220V ± 10%

frequency

50/60 Hz

shock

Below 15Hz<0.001g

power consumption

1000VA

Electrical equipment requires reliable grounding: the grounding resistance is less than 4 ohms

3. configuration:

Serial number

Name

Specification/Brand

unit

Quantity

1

Body, workbench

00 natural marble base and column

set

1

2

CCD

1.3 million digital high-definition web camera

piece

1

3

Lens

Automatic zoom lens

piece

1

4

Grating ruler

1UM grating ruler optical ruler resolution: 0.001MM

 article

2

5

motor

Japan Panasonic 400W.400W.200W

piece

3

6

Transmission type

X/Y/Z axis precision linear guide and grinding level

piece

3

7

Software (encryption lock)

Yixin

set

1

8

sport control

UWC4000I

Piece

1

9

Video card

Yixin

Piece

1

10

Calibration block

Yixin

Piece

1

11

Optical glass

Yixin

Piece

1

12

power supply

Yixin

set

1

13

Sheet metal rack

Yixin

set

1

14

Instrument table

Yixin

set

1

15

computer

Brand

set

1

16

Renishaw MCP probe

One MCP probe holder, one Φ1, Φ2 stylus each

set

1

3. Probe measurement:

1. Working principle of stylus:
The stylus is an integral part of the measurement system. When the stylus head of the stylus contacts the workpiece, the change of the stylus head drives the probe mechanism to generate signals, and the measurement results are obtained after processing to achieve the purpose of detection.
2. Source of stylus measurement error
Ambient temperature and humidity, the stiffness of the stylus component material, the accuracy of the stylus head, the coaxiality of the stylus head and the stylus shank thread, the accuracy of the stylus shank thread, and the contact position of the stylus head and the workpiece.
It is recommended that the stylus should be calibrated during precision measurement, otherwise the measurement accuracy will be reduced.
3. The principle of stylus selection
3.1. The diameter of the measuring ball should be as large as possible to reduce the influence of the surface roughness of the tested workpiece on the detection result.
3.2. The stylus should be as short as possible. If the stylus is too short, the less bending or deformation, the higher the accuracy.
3.3. Minimize the joints. Each additional connection point increases a potential bending and deformation point.
3.4. Stylus connection form: threaded or straight shank connection
3.5. The basic mechanism of the spherical thread connecting the straight stylus: stylus head, stylus rod, stylus handle, extension rod, anti-collision protection seat, etc.

1

Probe measurement contains 2 menus, namely "probe measurement" and "3D auxiliary measurement".
The "probe measurement" menu is mainly used to perform a single measurement of an object, and contains the following commands: 2
Probe settings: Carry out some general settings of the probe, including probe calibration.
Horizontal line measurement: used to measure a straight line parallel to the horizontal plane.
Horizontal circle measurement: used to measure a circle parallel to the horizontal plane.
Spatial point measurement: used to measure any point in space, this command must set the datum plane.
Space line measurement: used to measure any straight line in space, this command must set the datum plane.
Space circle measurement: used to measure any circle in space, this command must set the datum plane.
Solution setting: It is used to set the compensation method of spatial points, lines and circles, such as whether to project to the reference plane and so on.
Height measurement: used to measure the distance of an object in the Z direction.
Plane measurement: Use a probe to take at least 3 points to fit a plane to obtain this
The flatness of the plane and other parameters.
Ball measurement: Use a probe to take at least 4 points to fit a sphere to obtain parameters such as the diameter of the sphere.
Cylinder measurement: Use the probe to take 6 points to fit a cylinder. This command must set the datum plane.
Cone measurement: Use the probe to take 6 points to fit a cone. This command must set the datum plane.
Behavioral tolerance measurement: flatness, parallelism, perpendicularity, inclination.
Remarks: The probe has automatic rebound protection and anti-collision function. The collision speed and rebound distance can be set according to the measurement requirements. The Yixin probe automatic measurement system can ensure the smoothness of the contact between the probe and the workpiece surface and ensure the stability and continuity of the measurement force, thereby improving the repeatability of the product. The automatic rebound function of the Z-axis probe can prevent strong impacts. , Improve the durability and reliability of the product. The product data measured by the Yixin probe automatic measurement system can be output in IGS format and can be imported into UG and TRE three-dimensional software

3. Software features
Introduction to the main functions of the smart measurement software Easson2D
1. Basic functions:
●Cartesian coordinate/polar coordinate conversion ●Absolute/relative/working coordinate conversion
●Metric/English conversion ●Degree/degree, minute, second conversion
●Point/Point Group ●Two-point/multi-point seeking line
●Three-point/multi-point finding circle and arc ●B-spline line
●The distance between two points ●The average distance between two lines
●The distance between dots and lines ●The distance between two circles
●Circular line distance ●The angle and intersection between two lines
2. Special functions
1. Full computer program to control the light source. The upper light source is a four-phase lamp, and the lower light source is a straight light source, which increases the adaptability of the machine; and has a luminosity indicator function to guide users and reduce uncertain factors caused by humans.
2. There is no need to adjust the position for measuring the workpiece, and the software provides coordinate translation, rotation, and position.
3. The annotation function allows the user to mark/move the size directly in the image and geometric area.
4. Geometry zone points, lines, circles/arcs and straight line endpoints, midpoints, circle centers and quadrant points are automatically captured.
5. CCD parameter settings can be adjusted to improve self-adaptive force; the function of removing burrs to obtain the measurement data correctly.
6. Use the image tool to quickly and automatically grab the boundary points of the basic geometric contours, and directly fit the lines, circles, and arcs.
7. The workpieces in the measurement area are zoomed in and outputted by camera graphics and converted into (.bmp, .jpg).
8. The measurement data is output and converted into WORD (.doc), EXCEL (.xls).
9. Easy-to-operate self-learning teaching programming software, the program can be executed repeatedly
10. SPC function, directly output the control chart and convert it to EXCEL
11. Direct output of mechanical graphics in .dxf format, seamlessly connected with AutoCAD, Pro/e and other software.
12. The program can directly input .DXF files, and realize the intuitive measurement comparison between the actual enlarged image of the workpiece and the standard design drawing in the image measurement area.
13. Provide in-plane straightness, roundness, and angle analysis for effective quality inspection
14. The accuracy of the machine is compensated to improve the measurement accuracy.
15. The software of the automatic image measuring instrument has a learning function. The user only needs to manually measure the workpiece once, and the entire measurement process will be recorded for the purpose of repeating automatic measurement in the future. The user does not need to write any programs, and the operation process is absolutely simple and easy.
16. Re-measurement function: This function can re-change the measurement method, lighting, magnification, etc., for the elements that have been measured, and then refresh the measurement data, and the related element data will also be refreshed (such as: two-line construction distance, if If one of the lines is re-measured, the distance element data will also be refreshed).
17. Modify, edit and view the edge-seeking status: the software can modify and edit the edge-seeking range, light source brightness, magnification, etc. of any measurement element. You can also view the edge-finding status of a certain element measured before (including the position of the edge-finding, the brightness of the light source used, the magnification and the original point taken, etc.), so that the user can control the status of the whole process of the measurement. 18. You can modify the element The name and size name are consistent with the customer's drawing: the customer can modify the name and size name of the element at will. For example: C1 (circle 1) can be modified to the name you want. And the radius, diameter, circumference, area and other names of C1 can be changed to what you want, so as to fully meet the needs of the drawing.
19. Polar coordinates and Cartesian coordinates can be mixed programming to meet the requirements of design drawings: For example: among the 10 elements, some of them are polar coordinates display, and some of them are rectangular coordinates display, and can be exported to reports. go with.
20. It is possible to suspend the execution of the program while the program is running, and after modifying an element, continue to measure down.
21. Set the tolerance zone and nominal value of the elements in batches: When setting the tolerance zone and nominal value of the element, there is no need to set one element by one, which is very inefficient. You can set the tolerance zone and nominal value in batches at one time to improve efficiency.
22. Multi-workpiece coordinate system can be established. And can establish multiple Z-axis coordinate systems: the software can establish multiple workpiece coordinate systems. And it is possible to establish different Z-axis coordinate systems on multiple different Z-axis planes, which is very useful for workpieces with steps and different steps with different thicknesses.
When multiple workpiece coordinate systems are established, the measured data can be measured in which coordinate system, the data in which coordinate system is displayed, or it can only be displayed in the current coordinate system.
23. Powerful custom report function. The report can be output according to the customer's report requirements
24. Fast and accurate image focusing function.

4. Installation and acceptance criteria of image measuring instrument
1. Equipment acceptance, inventory and installation adjustment test acceptance
1.1 Acceptance of equipment
The acceptance of equipment is divided into two stages, namely: the first and final acceptance, and the method of acceptance shall be carried out in accordance with the technical agreement reached by both parties.
1.1.1 The first acceptance: After the equipment has passed the factory inspection and acceptance, after the equipment is delivered to the buyer’s project site, the relevant personnel of the buyer and the seller jointly open the box and inspect the goods; if there are problems such as shortage of goods, quality, damage, etc., detailed records should be made. The seller will first immediately and unconditionally replace or make up for the buyer, and then check the reason and hold the responsible person accountable. After no doubt, the first acceptance was passed. The seller also provides the test report and product qualification certificate before leaving the factory;
1.1.2 Final acceptance: After the installation and commissioning of equipment and materials are completed and the acceptance criteria are reached, the buyer and seller shall send personnel to jointly check and accept the goods. Upon confirmation by both the buyer and the seller, the final acceptance shall be qualified.
2.1 Installation and adjustment test acceptance
The seller is responsible for completing the installation and commissioning of the equipment at the buyer’s site free of charge. For installation at the buyer’s site, the buyer should prepare the gas, electricity, grounding protection and other infrastructure in advance, and notify the seller by fax. If there is any problem, communicate in advance to ensure a smooth installation. The company is responsible for the installation and commissioning of the measuring machine. All packaging boxes can only be opened under the supervision and approval of the engineer. According to needs, users need to provide internal disassembly, transportation and in-place support. The final acceptance will be carried out according to the enterprise standard Q/320505AD005-2012. After the commissioning is completed, the equipment shall be checked and accepted, and the acceptance of the equipment shall be carried out in accordance with the technical agreement reached by both parties. Various technical indicators shall be implemented in accordance with the contents of the "Technical Agreement" signed by both parties. After the acceptance is completed, both parties shall jointly confirm, and the representatives of both parties shall sign the "Installation Commissioning Test Acceptance Report".

5. the packaging and transportation plan of the image measuring instrument
Packaging and shipping

  1. Use good wooden box packaging and road transportation to ensure good equipment. The problem of packaging and transportation shall be borne by the seller.
  2. After the goods arrive at the buyer, the seller’s personnel will arrive at the buyer’s site within one working day to unpack the goods, install and debug the equipment.
  3. Image measuring instrument installation plan and plan, installation, construction organization and personnel situation

6. installation plan
Before installing the instrument, please read this "Precautions for Installation"
Installation Precautions:

  1. Please place this product in a ventilated and dry place, and try to keep the ambient temperature between 20℃-25℃.
  2. Do not place this product in dusty and humid places.
  3. This product uses 220V, 50-60HZ AC power supply. This product requires a good connection and grounding of the power supply.
  4. Please place this product away from strong electric fields or strong electromagnetic interference sources, such as AC cabinets, large machine tools, electromagnets, electric spark machines, etc.
  5. To ensure measurement accuracy, please place this product away from vibration sources, such as punches, vibrating machines, etc.
  6. Do not disassemble or adjust product parts by yourself. Do not use accessories not produced or provided by our company.

1. Install the computer desk
2. Install the electric control box
3. Install the computer
  a. Very good connection of all parts of the computer.
  b. Insert the video cable from the 2D body into the AV1 port of the computer video interface
Our company is equipped with an excellent team composed of senior CNC engineers and senior account managers, and experienced application engineers provide a complete set of turnkey projects.

We could not find any corresponding parameters, please add them to the properties table

Training program and after sales service

Name to build the foundation of quality, talent as the driving force, innovation and development, service tree word of mouth, to win customers with integrity. Ningbo Yixin Photoelectric Technology Co., Ltd. is committed to the innovation of key technologies of measuring instruments, sincerely cooperate with customers, learn from each other, form an excellent team with cohesive force, and serve customers well.

1. After the instrument arrives at the user's location, the user will prepare the power required for the normal operation of the instrument, and the professional engineer will open a new box to check the instrument.

2. After the engineer checks the site of the instrument, the installation, debugging and accuracy compensation are carried out, and the accuracy is tested again after installation.

3. The training equipment is consistent with the model and function of the instrument purchased by the user. Be responsible for the comprehensive training on the basic principle, use, operation and maintenance of products.

4. Training operation standard, operation "should know" and "should know".

5. Training contents: on-off operation, operation preparation, instrument calibration, measurement steps, precautions, common problem handling process.

6. Instrument maintenance training: maintenance parts name, maintenance content explanation, maintenance cycle, maintenance methods and standards, maintenance personnel responsibility post requirements.

7. Each instrument is attached with technical data such as instruction manual, certificate of goods, packing list, etc;

8. There are detailed inspection records in the process of equipment installation and commissioning, and the commissioning inspection results meet the relevant national standards. Fill in the acceptance report and report to the user and manufacturer.

9. The warranty period is not more than 13 months from the date of arrival of the goods, and is responsible for the lifelong maintenance of the equipment. During the warranty period, the maintenance fee is free, and the spare parts that are not damaged by human are replaced free of charge.

10. After receiving the user's repair report, immediately call to communicate and guide the solution. If the phone can't solve the problem, give the solution within two hours, and arrive at the customer's site to solve the problem within 24 hours( (except national statutory rest days)

11. Free software upgrade service within three years.

Cooperative partner

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© 2021  Ningbo Easson Photoelectric Technology Co., Ltd All rights reserved.   浙ICP备18042770号-1   Powered by www.300.cn

© 2021  Ningbo Easson Photoelectric Technology Co., Ltd 

浙ICP备18042770号-1   Powered by www.300.cn