ATM-3020VT Automatic high-precision two-dimensional image measuring instrument

1. Technical parameters

2. Environmental conditions and requirements

3. Software features

RationalVue is developed by the R&D team of a well-known metering software company in the United States with 24 years of successful development experience in professional metering software. It completely inherits the seamless CAD connection, 100% graphical display, fast drag-and-drop operation, real-time digital-analog comparison, and diversified graphics reports. .
A set of American RationalVue = two-dimensional inspection and comparison software + CAD reverse software + Form analysis software + contour scanning software + SPC statistical analysis software + shape and position tolerance evaluation, most of the functions of the United States RationalVue only require 1-2 drags of the mouse Drag can be done. Fast operation, improved efficiency, drag-and-drop operation: "mouse click" + "mouse drag" = realization of powerful functions
Features:
1. It is possible to suspend the execution of the program while the program is running, and continue to measure down after modifying an element.
2. Accurate measurement of large radius and small arc
3. Fast and accurate image focusing function
4. Automatic patrol measurement function
5. Set the tolerance zone and nominal value of elements in batch
6. Multi-workpiece coordinate system can be established. And can establish multiple Z-axis coordinate systems.
7. Modify, edit and view edge seeking status
8. The element name and size name can be modified to be consistent with customer drawings.
9. Powerful custom report function
10. Compatible with the calculation ability of the shape and position tolerance of national standards
11. Based on CAD, fast comparison, CAD files in DXF format can be imported directly to guide the measurement, and complete the actual and theoretical comparison function. Makes the measurement efficiency increased by 2-3 times. It can complete the measurement of ISO geometric tolerances such as position, curve profile, curved surface profile, etc.
12. The most complete geometric measurement function
13. Workpiece puzzle & navigation function
14. Special edge measurement function
15. Burr filter function
16. Strong edge function
17. Focus measuring height and flatness function
18. Powerful weak edge measurement & curve contour scanning function
19. American RtionalVue has professional measurement tools for stencils, which can easily realize the linear measurement of stencils.
20. The most complete form and position tolerance calculation (including: two-dimensional and three-dimensional, form tolerance, position tolerance, form and position tolerance).
twenty one. Complete graph construction function
twenty two. SPC statistics function
twenty three. Reverse engineering function
twenty four. Special edge processing color filter, gray filter function
25. Modify, edit and view the edge finding status: The software can modify and edit the edge finding range, light source brightness, magnification, etc. of any measurement element. You can also view the edge-finding status of a certain element measured before (including the position of the edge-finding, the brightness of the light source used, the magnification and the original point taken, etc.), so that the user can control the status of the whole process of measurement.

Strong edge function                                              Remove the influence of edge impurities

Workpiece puzzle & navigation                                         

Measurement report output in Excel format                                   Measurement report output FormError

4. Probe measurement:

1. Working principle of stylus:
The stylus is an integral part of the measurement system. When the stylus head of the stylus contacts the workpiece, the change of the stylus head drives the probe mechanism to generate signals. After processing, the measurement results are obtained to achieve the purpose of detection.
2. Source of stylus measurement error
Ambient temperature and humidity, the stiffness of the stylus component material, the accuracy of the stylus head, the coaxiality of the stylus head and the stylus shank thread, the accuracy of the stylus shank thread, and the contact position of the stylus head and the workpiece.
It is recommended that the stylus should be calibrated during precision measurement, otherwise the measurement accuracy will be reduced.
3. The principle of stylus selection
3.1. The diameter of the measuring ball should be as large as possible to reduce the influence of the surface roughness of the tested workpiece on the detection result.
3.2. The stylus should be as short as possible. If the stylus is too short, the less bending or deformation, the higher the accuracy.
3.3. Minimize the joints. Each additional connection point increases a potential bending and deformation point.
3.4. Stylus connection form: threaded or straight shank connection
3.5. The basic mechanism of the spherical thread connecting the straight stylus: stylus head, stylus rod, stylus handle, extension rod, anti-collision protection seat, etc.

Probe measurement contains 2 menus, namely "probe measurement" and "3D auxiliary measurement".
The "probe measurement" menu is mainly used to perform a single measurement of an object, and contains the following commands: Probe settings: Carry out some general settings of the probe, including probe calibration.
Horizontal line measurement: used to measure a straight line parallel to the horizontal plane.
Horizontal circle measurement: used to measure a circle parallel to the horizontal plane.
Spatial point measurement: used to measure any point in space, this command must set the datum plane.
Space line measurement: used to measure any straight line in space, this command must set the datum plane.
Space circle measurement: used to measure any circle in space, this command must set the datum plane.
Solution setting: It is used to set the compensation method of spatial points, lines and circles, such as whether to project to the reference plane and so on.
Height measurement: used to measure the distance of an object in the Z direction.
Plane measurement: Use a probe to take at least 3 points to fit a plane to obtain this
The flatness of the plane and other parameters.
Ball measurement: Use a probe to take at least 4 points to fit a sphere to obtain parameters such as the diameter of the sphere.
Cylinder measurement: Use the probe to take 6 points to fit a cylinder. This command must set the datum plane.
Cone measurement: Use the probe to take 6 points to fit a cone. This command must set the datum plane.
Behavioral tolerance measurement: flatness, parallelism, perpendicularity, inclination.
Remarks: The probe has automatic rebound protection and anti-collision function. The collision speed and rebound distance can be set according to the measurement requirements. The Yixin probe automatic measurement system can ensure the smoothness of the contact between the probe and the workpiece surface and ensure the stability and continuity of the measurement force, thereby improving the repeatability of the product. The automatic rebound function of the Z-axis probe can prevent strong impacts. , Improve the durability and reliability of the product. The product data measured by the Yixin probe automatic measurement system can be output in IGS format and can be imported into UG and TRE three-dimensional software

5. feature description

The scientificity and rationality of the machine design, the selection of materials, and the level of manufacturing technology
As the measurement accuracy is required to be as high as (1.9+L/150), the measurement data uses the fastest and most reliable LAN interface to connect to the computer. The connection between the LAN and the commonly used USB has the following obvious technical advantages: (1) Anti-interference The performance is more reliable and stable than USB, and can be transmitted over long distances; (2) LAN speed is faster than USB. The company’s dedicated controller has simple hardware structure, few wiring and neat, convenient arrangement and maintenance. The fuselage platform and Z axis are made of high-quality 00 granite, and the straightness of all guide rails and moving parts has passed the collimator. The measurement is confirmed to meet the straightness standard of our company.
At present, all the ATM series of automatic machines have to perform 2000 "burning measurements" before leaving the factory. We use a glass ruler to move the table in the four directions, X, 45 degrees, Y, and 135 degrees. The direction was repeated 500 times, a total of 2000 times, measuring a length of 180 mm, we will record all the measured data, the maximum and minimum size difference must be guaranteed to be within 2um before leaving the factory!
 

F1 High-precision, fully closed-loop, automatic zoom telecentric lens The features are as follows:
Adopt the high-precision, high-resolution ring-type grating ruler specially developed and designed by our company for F-1 for full closed-loop position feedback
High resolution, fully closed loop position feedback, avoiding the repetition error of image multiples caused by gear transmission gap, greatly improving the repeatability of the whole machine measurement.
The resolution of the ring grating is 20 times higher than that of the previous generation zoom lens.

Yixin telecentric lens VS non-telecentric lens
 

The use of non-telecentric lenses for imaging will produce perspective artifacts and bring test errors.
Use a telecentric lens to correct the image of the light source without distortion and improve the measurement accuracy.

Yixin coaxial optical VS peer non-coaxial optical
 

                Coaxial optical interface             Ordinary light

Yixin high-definition camera VS counterpart ordinary camera
 

High-definition CCD tool picture for Yixin imager                   Ordinary CCD tool picture

Yixin absolute grating ruler VS counterpart ordinary grating ruler
 

Yixin 0.01um absolute grating ruler, high precision, high resolution                        0.5um ordinary grating rule

5. transportation, installation, after-sales

Packaging and shipping

1. Use good wooden box packaging and road transportation to ensure good equipment. The problem of packaging and transportation shall be borne by the seller.
2. After the goods arrive at the buyer, the seller’s personnel will arrive at the buyer’s site within one working day to unpack the goods, install and debug the equipment.

Installation plan
Before installing the instrument, please read this "Installation Precautions"
Installation Precautions:

1. Please place this product in a ventilated and dry place, and try to keep the ambient temperature between 20℃-25℃.
2. Do not place this product in dusty and humid places.
3. This product uses 220V, 50-60HZ AC power supply. This product requires a good connection and grounding of the power supply.
4. Please place this product away from strong electric fields or strong electromagnetic interference sources, such as AC cabinets, large machine tools, electromagnets, electric spark machines, etc.
5. To ensure measurement accuracy, please place this product away from vibration sources, such as punches, vibrators, etc.
6. Do not disassemble or adjust product parts by yourself. Do not use accessories not produced or provided by our company.

1. Install a computer desk

2. Install the electric control box

3. Install the computer
a. Very good connection of all parts of the computer.
b. Insert the video cable from the 2D body into the AV1 port of the computer video interface
Our company is equipped with an excellent team composed of senior CNC engineers and senior account managers, and experienced application engineers provide a complete set of turnkey projects.
Training program and after-sales service
Build the foundation with quality, use talents as the driving force, seek development with innovation, build reputation with service, and win customers with integrity. Ningbo Yixin Optoelectronics Technology Co., Ltd. is committed to the innovation of key technology of measuring instruments, sincerely cooperate with customers, learn from each other, and form a cohesive excellent team to serve customers well.
1. After the instrument arrives at the user's location, the user prepares the electricity and other conditions required for the normal operation of the instrument, and the professional engineer opens a new box to check the instrument.
2. After the engineer passes the inspection on the use site of the instrument, install, debug, and compensate for the accuracy, and then test the accuracy again after installation.
3. The training equipment has the same model and function as the instrument purchased by the user. Responsible for comprehensive training on the basic principles, use, operation, maintenance, etc. of the product.
4. Training operation standards, operation "should know" and "should know".
5. Training content: switch machine operation, job preparation, instrument calibration, measurement steps, precautions, common problem handling procedures.
6. Instrument maintenance training: maintenance component name, maintenance content explanation, maintenance cycle, maintenance methods and standards, and maintenance personnel's responsibility post requirements.
7. Each instrument is accompanied by technical data such as manuals, cargo certificates, packing lists, etc.;
8. There are detailed inspection records during the equipment installation and commissioning process, and the commissioning and inspection results meet the relevant national standards. And fill in the acceptance report and report it to the user manufacturer.
9. The warranty period is no more than thirteen months from the date of delivery, and is responsible for lifelong maintenance of the equipment. During the warranty period, maintenance fees are waived, and spare parts that are not damaged by humans will be replaced free of charge.
10. After receiving the repair report from the user, immediately call to communicate and guide the solution. If the phone cannot be solved, a solution will be given within two hours, and the problem will be solved at the customer site within 24 hours. (Except national holidays)
11. Provide free software upgrade service within three years.

5. transportation, installation, after-sales

Packaging and shipping

1. Use good wooden box packaging and road transportation to ensure good equipment. The problem of packaging and transportation shall be borne by the seller.
2. After the goods arrive at the buyer, the seller’s personnel will arrive at the buyer’s site within one working day to unpack the goods, install and debug the equipment.

Installation plan
Before installing the instrument, please read this "Installation Precautions"
Installation Precautions:

1. Please place this product in a ventilated and dry place, and try to keep the ambient temperature between 20℃-25℃.
2. Do not place this product in dusty and humid places.
3. This product uses 220V, 50-60HZ AC power supply. This product requires a good connection and grounding of the power supply.
4. Please place this product away from strong electric fields or strong electromagnetic interference sources, such as AC cabinets, large machine tools, electromagnets, electric spark machines, etc.
5. To ensure measurement accuracy, please place this product away from vibration sources, such as punches, vibrators, etc.
6. Do not disassemble or adjust product parts by yourself. Do not use accessories not produced or provided by our company.

1. Install a computer desk

2. Install the electric control box

3. Install the computer
a. Very good connection of all parts of the computer.
b. Insert the video cable from the 2D body into the AV1 port of the computer video interface
Our company is equipped with an excellent team composed of senior CNC engineers and senior account managers, and experienced application engineers provide a complete set of turnkey projects.
Training program and after-sales service
Build the foundation with quality, use talents as the driving force, seek development with innovation, build reputation with service, and win customers with integrity. Ningbo Yixin Optoelectronics Technology Co., Ltd. is committed to the innovation of key technology of measuring instruments, sincerely cooperate with customers, learn from each other, and form a cohesive excellent team to serve customers well.
1. After the instrument arrives at the user's location, the user prepares the electricity and other conditions required for the normal operation of the instrument, and the professional engineer opens a new box to check the instrument.
2. After the engineer passes the inspection on the use site of the instrument, install, debug, and compensate for the accuracy, and then test the accuracy again after installation.
3. The training equipment has the same model and function as the instrument purchased by the user. Responsible for comprehensive training on the basic principles, use, operation, maintenance, etc. of the product.
4. Training operation standards, operation "should know" and "should know".
5. Training content: switch machine operation, job preparation, instrument calibration, measurement steps, precautions, common problem handling procedures.
6. Instrument maintenance training: maintenance component name, maintenance content explanation, maintenance cycle, maintenance methods and standards, and maintenance personnel's responsibility post requirements.
7. Each instrument is accompanied by technical data such as manuals, cargo certificates, packing lists, etc.;
8. There are detailed inspection records during the equipment installation and commissioning process, and the commissioning and inspection results meet the relevant national standards. And fill in the acceptance report and report it to the user manufacturer.
9. The warranty period is no more than thirteen months from the date of delivery, and is responsible for lifelong maintenance of the equipment. During the warranty period, maintenance fees are waived, and spare parts that are not damaged by humans will be replaced free of charge.
10. After receiving the repair report from the user, immediately call to communicate and guide the solution. If the phone cannot be solved, a solution will be given within two hours, and the problem will be solved at the customer site within 24 hours. (Except national holidays)
11. Provide free software upgrade service within three years.