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ATM-3020T automatic high-precision two-dimensional image measuring instrument

ATM-3020T automatic high-precision two-dimensional image measuring instrument

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Product serial number
A02
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Tel:0086-574-87488065     E-mail:eassonnb@163.com

The company has professional R & D teams in optics, software, electronics, image processing, precision machinery, automation control, etc., focusing on the R & D and production of technology in the field of measurement and detection of Opto electromechanical digital precision instruments, which are widely used in the measurement of 2D and 3D complex dimensions of industrial vision and the detection of product defects. Independent research and development of industrial visual inspection system, CNC and robot control system, industrial robot workstation and other software and hardware products.

Products Detail
Parameters

ATM-3020T automatic high-precision two-dimensional image measuring instrument

 

1. Technical parameters

Specifications Model: ATM-3020T

Measuring range (mm)

Dimensions (mm)

Host weight (Kg)

Maximum bearing weight (Kg)

X

Y

Z

L

W

H

300

200

200

1350

800

1700

280

30

Maximum space movement speed

Maximum spatial motion acceleration

465mm/s

870mm/s

Measurement accuracy

Optical one-dimensional length measurement error: EU X/Y(1D)(μm)

1.6+L/200  MPE complies with JJF 1318-2011

Optical two-dimensional length measurement error: EU XY(2D)(μm)

2.0+L/200  MPE complies with JJF 1318-2011

Optical Z axis length measurement error: EU Z (μm)

3.5+L/200  MPE complies with JJF 1318-2011

Two-dimensional detection error: PF2D(μm)

2.0        MPE complies with JJF 1318-2011

Image probe detection error: PFV2D(μm)

2.0        MPE complies with JJF 1318-2011

 

Serial number

Name

Specification and description

1

Host and machine

The main body of the fuselage is made of high-precision natural granite, which has stable temperature characteristics and resistance to aging deformation.

2

Control System

The AR3 network board, network interface main board, servo motor and drive have been upgraded in all aspects. The Z-axis has a brake system to ensure the stability and safety of the machine and more accurate positioning.

3

U.S. RationalVue measurement software system

Automatic version of optical vision measurement software

4

camera

1.3 million digital high-definition web camera

5

Grating ruler

0.01μm absolute grating

6

Guide

The three axes adopt precision ball screw guides, the speed is greatly improved, and the operation is stable

7

Motor

DC servo motor

8

Lens

Easson independently designed TC precision multi-segment fixed magnification automatic zoom telecentric lens (standard coaxial light) actual magnification: 30-145×

9

Lighting system

5 rings and 8 zones LED cold light source is independently controlled for each segment, 256 levels of brightness adjustable

10

Brand Computer

WIN7/WIN10

23.8 HD

11

Operation method

Remote control handle, mouse consignment, program detection

12

Probe

Renishaw MCP probe (including one Φ2 and one Φ3 stylus)

2. Environmental conditions and requirements

The temperature requirements of the imager room:

Room temperature (temperature control room)

18~22°C

Temperature gradient (time)

1°C /h

Temperature gradient (time)

2°C /24h

Temperature gradient (space)

1°C /m

Humidity requirements for imaging room:

relative humidity

40-70%

Power requirements:

Voltage

220V ± 10%

frequency

50/60 Hz

shock

Below 15Hz<0.001g

power consumption

1000VA

Electrical equipment requires reliable grounding: the grounding resistance is less than 4 ohms

3. Probe measurement:

1. Working principle of stylus:
The stylus is an integral part of the measurement system. When the stylus head of the stylus contacts the workpiece, the change of the stylus head drives the probe mechanism to generate signals, and the measurement results are obtained after processing to achieve the purpose of detection.
2. Source of stylus measurement error
Ambient temperature and humidity, the stiffness of the stylus component material, the accuracy of the stylus head, the coaxiality of the stylus head and the stylus shank thread, the accuracy of the stylus shank thread, and the contact position of the stylus head and the workpiece.
It is recommended that the stylus should be calibrated during precision measurement, otherwise the measurement accuracy will be reduced.
3. The principle of stylus selection
3.1. The diameter of the measuring ball should be as large as possible to reduce the influence of the surface roughness of the tested workpiece on the detection result.
3.2. The stylus should be as short as possible. If the stylus is too short, the less bending or deformation, the higher the accuracy.
3.3. Minimize the joints. Each additional connection point increases a potential bending and deformation point.
3.4. Stylus connection form: threaded or straight shank connection
3.5. The basic mechanism of the spherical thread connecting the straight stylus: stylus head, stylus rod, stylus handle, extension rod, anti-collision protection seat, etc.

1

Probe measurement contains 2 menus, namely "probe measurement" and "3D auxiliary measurement".
The "probe measurement" menu is mainly used to perform a single measurement of an object, and contains the following commands: 2
Probe settings: Carry out some general settings of the probe, including probe calibration.
Horizontal line measurement: used to measure a straight line parallel to the horizontal plane.
Horizontal circle measurement: used to measure a circle parallel to the horizontal plane.
Spatial point measurement: used to measure any point in space, this command must set the datum plane.
Space line measurement: used to measure any straight line in space, this command must set the datum plane.
Space circle measurement: used to measure any circle in space, this command must set the datum plane.
Solution setting: It is used to set the compensation method of spatial points, lines and circles, such as whether to project to the reference plane and so on.
Height measurement: used to measure the distance of an object in the Z direction.
Plane measurement: Use a probe to take at least 3 points to fit a plane to obtain this
The flatness of the plane and other parameters.
Ball measurement: Use a probe to take at least 4 points to fit a sphere to obtain parameters such as the diameter of the sphere.
Cylinder measurement: Use the probe to take 6 points to fit a cylinder. This command must set the datum plane.
Cone measurement: Use the probe to take 6 points to fit a cone. This command must set the datum plane.
Behavioral tolerance measurement: flatness, parallelism, perpendicularity, inclination.
Remarks: The probe has automatic rebound protection and anti-collision function. The collision speed and rebound distance can be set according to the measurement requirements. The Yixin probe automatic measurement system can ensure the smoothness of the contact between the probe and the workpiece surface and ensure the stability and continuity of the measurement force, thereby improving the repeatability of the product. The automatic rebound function of the Z-axis probe can prevent strong impacts. , Improve the durability and reliability of the product. The product data measured by the Yixin probe automatic measurement system can be output in IGS format and can be imported into UG and TRE three-dimensional software

4. software features

(a) Basic functions:
●Cartesian coordinate/polar coordinate conversion ●Absolute/relative/working coordinate conversion
●Metric/English conversion ●Degree/degree, minute, second conversion
●Point/Point Group ●Two-point/multi-point seeking line
●Three-point/multi-point finding circle and arc ●Bspline
●The distance between two points ●The average distance between two lines
●The distance between dots and lines ●The distance between two circles
●Circular line distance ●The angle and intersection between two lines
(b), special function
1. Full computer program to control the light source. The upper light source is a four-phase lamp, and the lower light source is a straight light source, which increases the adaptability of the machine; and has a luminosity indicator function to guide users and reduce uncertain factors caused by humans.
2. There is no need to adjust the position for measuring the workpiece, and the software provides coordinate translation, rotation, and position.
3. The annotation function allows users to mark/move the size directly in the image and geometric area.
4. Geometry zone points, lines, circles/arcs and straight line endpoints, midpoints, circle centers, quadrant points are automatically captured.
5. CCD parameter settings can be adjusted to improve self-adaptive force; the function of removing burrs to obtain the measurement data correctly.
6. Use the image tool to quickly and automatically grab the boundary points of the basic geometric contours, and directly fit the lines, circles, and arcs.
7. The workpiece in the measurement area is zoomed in and outputted by the camera and converted into (.bmp, .jpg).
8. The measurement data is output and converted into WORD (.doc), EXCEL (.xls).
9. Easy-to-operate self-learning teaching programming software, the program can be executed repeatedly
10. SPC function, directly output the control chart and convert it to EXCEL
11. Direct output of mechanical graphics in .dxf format, seamlessly connected with AutoCAD, Pro/e and other software.
12. The program can directly input .DXF files, and realize the intuitive measurement comparison between the actual enlarged image of the workpiece and the standard design drawing in the image measurement area.
13. Provide in-plane straightness, roundness, and angle analysis for effective quality inspection
14. The accuracy of the machine is compensated to improve the measurement accuracy.
15. The software of the ATM-3020T automatic image measuring instrument has a learning function. The user only needs to manually measure the workpiece once, and the entire measurement process will be recorded for repeated automatic measurement in the future. The user does not need to write any programs, and the operation process is absolutely simple and easy.
16. Re-measurement function: This function can re-change the measurement method, lighting, magnification, etc., for the elements that have been measured, and then refresh the measurement data, and the related element data will also be refreshed (such as: two-line construction distance, if If one of the lines is re-measured, the distance element data will also be refreshed).
17. Modify, edit and view the edge-seeking status: the software can modify and edit the edge-seeking range, light source brightness, magnification, etc. of any measurement element. You can also view the edge-finding status of a certain element measured before (including the position of the edge-finding, the brightness of the light source used, the magnification and the original point taken, etc.), so that the user can control the status of the whole process of measurement.

5. feature description

The scientificity and rationality of the machine design, the selection of materials, the level of manufacturing technology
As the measurement accuracy is required to be as high as (1.9+L/150), the measurement data uses the fastest and most reliable LAN interface to connect to the computer. The connection between the LAN and the commonly used USB has the following obvious technical advantages: (1) Anti-interference The performance is more reliable and stable than USB, and can be transmitted over long distances; (2) LAN speed is faster than USB. The company’s dedicated controller has simple hardware structure, few wiring and neat, convenient arrangement and maintenance. The fuselage platform and Z axis are made of high-quality 00 granite, and the straightness of all guide rails and moving parts has passed the collimator. The measurement is confirmed to meet the straightness standard of our company.
At present, all the ATM series of automatic machines have to perform 2000 "burning measurements" before leaving the factory. We use a glass ruler to move the table in the four directions, X, 45 degrees, Y, and 135 degrees. Repeat the direction measurement 500 times, a total of 2000 times, measuring a length of 180 mm, we will record all the measured data, the maximum and minimum size difference must be guaranteed to be within 2um before leaving the factory!
1  1

F1 High-precision, fully closed-loop, automatic zoom telecentric lens The features are as follows:
Adopt the high-precision, high-resolution ring-type grating ruler specially developed and designed by our company for F-1 for full closed-loop position feedback
High resolution, fully closed loop position feedback, avoiding the repetition error of image multiples caused by gear transmission gap, greatly improving the repeatability of the whole machine measurement.
The resolution of the ring grating is 20 times higher than that of the previous generation zoom lens.

1  1 

 

1  1 

Yixin telecentric lens VS non-telecentric lens
11 

The use of non-telecentric lenses for imaging will produce perspective artifacts and bring test errors.
Use a telecentric lens to correct the image of the light source without distortion and improve measurement accuracy.

 

Yixin coaxial optical VS peer non-coaxial optical
11 

Coaxial optical interface                                  Ordinary light


怡信高清相机VS同行普通相机
11 

High-definition CCD tool picture for Yixin imager                   Ordinary CCD tool picture


Yixin absolute grating ruler VS counterpart ordinary grating ruler
11 

Yixin 0.01um absolute grating ruler, high precision, high resolution                     0.5um ordinary grating ruler

5. transportation, installation, after-sales

Packaging and shipping

  1. Use good wooden box packaging and road transportation to ensure good equipment. The problem of packaging and transportation shall be borne by the seller.
  2. After the goods arrive at the buyer, the seller’s personnel will arrive at the buyer’s site within one working day to unpack the goods, install and debug the equipment.

Installation plan
Before installing the instrument, please read this "Installation Precautions"
Installation Precautions:

  1. Please place this product in a ventilated and dry place, and try to keep the ambient temperature between 20℃-25℃.
  2. Do not place this product in dusty and humid places.
  3. This product uses 220V, 50-60HZ AC power supply. This product requires a good connection and grounding of the power supply.
  4. Please place this product away from strong electric fields or strong electromagnetic interference sources, such as AC cabinets, large machine tools, electromagnets, electric spark machines, etc.
  5. To ensure measurement accuracy, please place this product away from vibration sources, such as punches, vibrators, etc.
  6. Do not disassemble or adjust product parts by yourself. Do not use accessories not produced or provided by our company.

1. Install the computer desk

1

2. Install the electric control box

1

3. Install the computer
a. Very good connection of all parts of the computer.
b. Insert the video cable from the 2D body into the AV1 port of the computer video interface
Our company is equipped with an excellent team composed of senior CNC engineers and senior account managers, and experienced application engineers provide a complete set of turnkey projects.

We could not find any corresponding parameters, please add them to the properties table

Training program and after sales service

Name to build the foundation of quality, talent as the driving force, innovation and development, service tree word of mouth, to win customers with integrity. Ningbo Yixin Photoelectric Technology Co., Ltd. is committed to the innovation of key technologies of measuring instruments, sincerely cooperate with customers, learn from each other, form an excellent team with cohesive force, and serve customers well.

1. After the instrument arrives at the user's location, the user will prepare the power required for the normal operation of the instrument, and the professional engineer will open a new box to check the instrument.

2. After the engineer checks the site of the instrument, the installation, debugging and accuracy compensation are carried out, and the accuracy is tested again after installation.

3. The training equipment is consistent with the model and function of the instrument purchased by the user. Be responsible for the comprehensive training on the basic principle, use, operation and maintenance of products.

4. Training operation standard, operation "should know" and "should know".

5. Training contents: on-off operation, operation preparation, instrument calibration, measurement steps, precautions, common problem handling process.

6. Instrument maintenance training: maintenance parts name, maintenance content explanation, maintenance cycle, maintenance methods and standards, maintenance personnel responsibility post requirements.

7. Each instrument is attached with technical data such as instruction manual, certificate of goods, packing list, etc;

8. There are detailed inspection records in the process of equipment installation and commissioning, and the commissioning inspection results meet the relevant national standards. Fill in the acceptance report and report to the user and manufacturer.

9. The warranty period is not more than 13 months from the date of arrival of the goods, and is responsible for the lifelong maintenance of the equipment. During the warranty period, the maintenance fee is free, and the spare parts that are not damaged by human are replaced free of charge.

10. After receiving the user's repair report, immediately call to communicate and guide the solution. If the phone can't solve the problem, give the solution within two hours, and arrive at the customer's site to solve the problem within 24 hours( (except national statutory rest days)

11. Free software upgrade service within three years.

Cooperative partner

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Honor

合作 合作

 

Company Profile

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© 2021  Ningbo Easson Photoelectric Technology Co., Ltd All rights reserved.   浙ICP备18042770号-1   Powered by www.300.cn

© 2021  Ningbo Easson Photoelectric Technology Co., Ltd 

浙ICP备18042770号-1   Powered by www.300.cn