SPL-8060 gantry type automatic image measuring instrument

The SPL series is a high-performance automatic optical image measuring instrument. This product has the characteristics of high speed and precision, which can perform multiple functions on a single machine, greatly reducing the cost of repeated purchase of machines and the waste of space in use. It can efficiently detect the contour and surface shape, size, angle and position of various workpieces. It is especially suitable for PCB board, film, protective film, optical glass, electronics, large sheet metal parts, connectors, precision mechanical parts, electronic components, semiconductor components and other industries to achieve rapid and accurate detection in large quantities.

1. Technical parameters

2. Configuration:

3. Software features
(a) Basic functions:
●Cartesian coordinate/polar coordinate conversion ●Absolute/relative/working coordinate conversion
●Metric/English conversion ●Degree/degree, minute, second conversion
●Point/Point Group　●Two-point/multi-point seeking line
●Three-point/multi-point finding circle and arc　●BSPline
●The distance between two points　●The average distance between two lines
●The distance between dots and lines　●The distance between two circles
●Circular line distance　●The angle and intersection between two lines

(b), special function
1. Full computer program to control the light source. The upper light source is a four-phase lamp, and the lower light source is a straight light source, which increases the adaptability of the machine; and has a luminosity indicator function to guide users and reduce uncertain factors caused by humans.
2. There is no need to adjust the position for measuring the workpiece, and the software provides coordinate translation, rotation, and position.
3. The annotation function allows the user to mark/move the size directly in the image and geometric area.
4. Geometry zone points, lines, circles/arcs and straight line endpoints, midpoints, circle centers and quadrant points are automatically captured.
5. CCD parameter settings can be adjusted to improve self-adaptive force; the function of removing burrs to obtain the measurement data correctly.
6. Use the image tool to quickly and automatically grab the boundary points of the basic geometric contours, and directly fit the lines, circles, and arcs.
7. The workpieces in the measurement area are zoomed in and outputted by camera graphics and converted into (.bmp, .jpg).
8. The measurement data is output and converted into WORD (.doc), EXCEL (.xls), PDF.
9. Easy-to-operate self-learning teaching programming software, the program can be executed repeatedly
10. With automatic measurement, statistics and other functions, it can form the EXCEL report SPC function by itself, directly output the control chart, and convert it into EXCEL
11. Direct output of mechanical graphics in .dxf format, seamlessly connected with AutoCAD, Pro/e and other software.
12. The program can directly input .DXF files, and realize the intuitive measurement comparison between the actual enlarged image of the workpiece and the standard design drawing in the image measurement area.
13. Provide in-plane straightness, roundness, and angle analysis for effective quality inspection
14. The accuracy of the machine is compensated to improve the measurement accuracy.
15. The software of the automatic image measuring instrument has a learning function. The user only needs to manually measure the workpiece once, and the entire measurement process will be recorded for the purpose of repeating automatic measurement in the future. The user does not need to write any programs, and the operation process is absolutely simple and easy.
16. Re-measurement function: This function can re-change the measurement method, lighting, magnification, etc., for the elements that have been measured, and then refresh the measurement data, and the related element data will also be refreshed (such as: two-line construction distance, if If one of the lines is re-measured, the distance element data will also be refreshed).
17. Modify, edit and view the edge-seeking status: the software can modify and edit the edge-seeking range, light source brightness, magnification, etc. of any measurement element. You can also view the edge-finding status of a certain element measured before (including the position of the edge-finding, the brightness of the light source used, the magnification and the original point taken, etc.), so that the user can control the status of the whole process of measurement.
18. The element name and size name can be modified to be consistent with the customer's drawing: the customer can modify the element name and size name at will. For example: C1 (circle 1) can be modified to the name you want. And the radius, diameter, circumference, area and other names of C1 can be changed to what you want, so as to fully meet the needs of the drawing.
19. Polar coordinates and Cartesian coordinates can be mixed programming to meet the requirements of design drawings: For example: among the 10 elements, some of them are polar coordinates display, and some of them are rectangular coordinates display, and can be exported to reports. go with.
20. It is possible to suspend the execution of the program while the program is running, and after modifying an element, continue to measure down.
21. Set the tolerance zone and nominal value of the elements in batches: When setting the tolerance zone and nominal value of the element, there is no need to set one element by one, which is very inefficient. You can set the tolerance zone and nominal value in batches at one time to improve efficiency.
22. Multi-workpiece coordinate system can be established. And can establish multiple Z-axis coordinate systems: the software can establish multiple workpiece coordinate systems. And it is possible to establish different Z-axis coordinate systems on multiple different Z-axis planes, which is very useful for workpieces with steps and different steps with different thicknesses.
When multiple workpiece coordinate systems are established, the measured data can be measured in which coordinate system, the data in which coordinate system is displayed, or it can only be displayed in the current coordinate system.
23. Powerful custom report function. The report can be output according to the customer's report requirements
24. Fast and accurate image focusing function.

4. Installation and acceptance criteria of image measuring instrument
1. Equipment acceptance, inventory and installation adjustment test acceptance
1.1 Acceptance of equipment
The acceptance of equipment is divided into two stages, namely: the first and final acceptance, and the method of acceptance shall be carried out in accordance with the technical agreement reached by both parties.
1.1.1 The first acceptance: After the equipment has passed the factory inspection and acceptance, after the equipment is delivered to the buyer’s project site, the relevant personnel of the buyer and the seller jointly open the box and inspect the goods; if there are problems such as shortage of goods, quality, damage, etc., detailed records should be made. And the seller will immediately and unconditionally replace or make up for the buyer, and then check the reason and pursue the responsible person. After no doubt, the first acceptance was passed. The seller also provides the test report and product qualification certificate before leaving the factory;
1.1.2 Final acceptance: After the installation and commissioning of equipment and materials are completed and the acceptance criteria are reached, the buyer and seller shall send personnel to jointly inspect and accept the goods. The buyer and seller confirm that the final acceptance is qualified.
2.1 Installation and adjustment test acceptance
The seller is responsible for completing the installation and commissioning of the equipment at the buyer’s site free of charge. For installation at the buyer’s site, the buyer should prepare the gas, electricity, grounding protection and other infrastructure in advance, and notify the seller by fax. If there is any problem, communicate in advance to ensure a smooth installation. The company is responsible for the installation and commissioning of the measuring machine. All packaging boxes can only be opened under the supervision and approval of the engineer. According to needs, users need to provide internal disassembly, transportation and in-place support. The final acceptance will be carried out according to the enterprise standard Q/320505AD005-2012. After the commissioning is completed, the equipment shall be checked and accepted, and the acceptance of the equipment shall be carried out in accordance with the technical agreement reached by both parties. Various technical indicators shall be implemented in accordance with the contents of the "Technical Agreement" signed by both parties. After the acceptance is completed, both parties shall jointly confirm, and the representatives of both parties shall sign the "Installation Commissioning Test Acceptance Report".

5. the packaging and transportation plan of the image measuring instrument
Packaging and shipping

1. Use good wooden box packaging and road transportation to ensure good equipment. The problem of packaging and transportation shall be borne by the seller.

2. After the goods arrive at the buyer, the seller’s personnel will arrive at the buyer’s site within one working day to unpack the goods, install and debug the equipment.

3. Image measuring instrument installation plan and plan, installation, construction organization and personnel situation

6. installation plan
Before installing the instrument, please read this "Precautions for Installation"
Installation Precautions:

1. Please place this product in a ventilated and dry place, and try to keep the ambient temperature between 20℃-25℃.
2. Do not place this product in dusty and humid places.
3. This product uses 220V, 50-60HZ AC power supply. This product requires a good connection and grounding of the power supply.
4. Please place this product away from strong electric fields or strong electromagnetic interference sources, such as AC cabinets, large machine tools, electromagnets, electric spark machines, etc.
5. To ensure measurement accuracy, please place this product away from vibration sources, such as punches, vibrating machines, etc.
6. Do not disassemble or adjust product parts by yourself. Do not use accessories not produced or provided by our company.

1. Install the computer desk
2. Install the electric control box
3. Install the computer
  a. Very good connection of all parts of the computer.
  b. Insert the video cable from the 2D body into the AV1 port of the computer video interface
Our company is equipped with an excellent team composed of senior CNC engineers and senior account managers, and experienced application engineers provide a complete set of turnkey projects.