SPL-8060T Gantry automatic 2-dimensional parallel light measuring instrument

The SPL series is a high-performance automatic optical image measuring instrument. This product has the characteristics of high speed and precision, which can perform multiple functions on a single machine, greatly reducing the cost of repeated purchase of machines and the waste of space in use. It can efficiently detect the contour and surface shape, size, angle and position of various workpieces. It is especially suitable for PCB board, film, protective film, optical glass, electronics, large sheet metal parts, connectors, precision mechanical parts, electronic components, semiconductor components and other industries to achieve rapid and accurate detection in large quantities.

1. the characteristics of the instrument

1. The whole machine is made of natural marble (the instrument X and Y measuring platforms in the industry are generally made of cast iron and cast aluminum. The thermal expansion and contraction are significantly larger than natural marble, so it cannot ensure that the instrument maintains a stable accuracy for a long time), never deformed, high Precision, high stability.
2. The new streamlined shape design, the appearance is neat, intuitive and generous.
3. Adopt full closed loop servo control technology, stable operation, low noise and fast running speed.
4. Full joystick/mouse operation, easy to use
5. Bottom light and surface light adopt adjustable LED cold light source, which can realize accurate measurement of various complex surface workpieces. Using LED cold light source can avoid the disadvantages of thermal expansion and contraction caused by general hot light sources and avoid secondary workpieces. Deformed.
6. Adopt American TEO 430,000 pixel industrial high-definition color CCD
7. Using STEP-ZOOM fixed-frame continuous zoom lens, the zoom ratio does not need to be corrected, which greatly improves the work efficiency and measurement accuracy, and the image zoom is 20X-200X.
8. The Z-axis adopts a parallel linear guide structure and a counterweight design, which reduces its weight, improves the stability of the structure, reduces its own deformation, and improves the positioning accuracy and stability of the Z-axis.
9. Measurement software: The company's self-developed, powerful measurement software can be used to accurately measure various workpieces conveniently and quickly, providing users with a complete measurement solution
10. British RENISHAW contact probe
11. Equipped with automatic zoom lens. Continuous zoom without correction.

2. Technical parameters

3. configuration:

3. Probe measurement:

1. Working principle of stylus:
The stylus is an integral part of the measurement system. When the stylus head of the stylus contacts the workpiece, the change of the stylus head drives the probe mechanism to generate signals, and the measurement results are obtained after processing to achieve the purpose of detection.
2. Source of stylus measurement error
Ambient temperature and humidity, the stiffness of the stylus component material, the accuracy of the stylus head, the coaxiality of the stylus head and the stylus shank thread, the accuracy of the stylus shank thread, and the contact position of the stylus head and the workpiece.
It is recommended that the stylus should be calibrated during precision measurement, otherwise the measurement accuracy will be reduced.
3. The principle of stylus selection
3.1. The diameter of the measuring ball should be as large as possible to reduce the influence of the surface roughness of the tested workpiece on the detection result.
3.2. The stylus should be as short as possible. If the stylus is too short, the less bending or deformation, the higher the accuracy.
3.3. Minimize the joints. Each additional connection point increases a potential bending and deformation point.
3.4. Stylus connection form: threaded or straight shank connection
3.5. The basic mechanism of the spherical thread connecting the straight stylus: stylus head, stylus rod, stylus handle, extension rod, anti-collision protection seat, etc.

Probe measurement contains 2 menus, namely "probe measurement" and "3D auxiliary measurement".
The "probe measurement" menu is mainly used to perform a single measurement of an object, and contains the following commands:
Probe settings: Carry out some general settings of the probe, including probe calibration.
Horizontal line measurement: used to measure a straight line parallel to the horizontal plane.
Horizontal circle measurement: used to measure a circle parallel to the horizontal plane.
Spatial point measurement: used to measure any point in space, this command must set the datum plane.
Space line measurement: used to measure any straight line in space, this command must set the datum plane.
Space circle measurement: used to measure any circle in space, this command must set the datum plane.
Solution setting: It is used to set the compensation method of spatial points, lines and circles, such as whether to project to the reference plane and so on.
Height measurement: used to measure the distance of an object in the Z direction.
Plane measurement: Use a probe to take at least 3 points to fit a plane to obtain this
The flatness of the plane and other parameters.
Ball measurement: Use a probe to take at least 4 points to fit a sphere to obtain parameters such as the diameter of the sphere.
Cylinder measurement: Use the probe to take 6 points to fit a cylinder. This command must set the datum plane.
Cone measurement: Use the probe to take 6 points to fit a cone. This command must set the datum plane.
Behavioral tolerance measurement: flatness, parallelism, perpendicularity, inclination.
Remarks: The probe has automatic rebound protection and anti-collision function. The collision speed and rebound distance can be set according to the measurement requirements. The Yixin probe automatic measurement system can ensure the smoothness of the contact between the probe and the workpiece surface and ensure the stability and continuity of the measurement force, thereby improving the repeatability of the product. The automatic rebound function of the Z-axis probe can prevent strong impacts. , Improve the durability and reliability of the product.

4. software features
Introduction to the main functions of the smart measurement software Easson2D
1. Basic functions:
●Cartesian coordinate/polar coordinate conversion ●Absolute/relative/working coordinate conversion
●Metric/English conversion ●Degree/degree, minute, second conversion
●Point/Point Group　●Two-point/multi-point seeking line
●Three-point/multi-point finding circle and arc　●B-spline line
●The distance between two points　●The average distance between two lines
●The distance between dots and lines　●The distance between two circles
●Circular line distance　●The angle and intersection between two lines
2. Special functions
1. Full computer program to control the light source. The upper light source is a four-phase lamp, and the lower light source is a straight light source, which increases the adaptability of the machine; and has a luminosity indicator function to guide users and reduce uncertain factors caused by humans.
2. There is no need to adjust the position for measuring the workpiece, and the software provides coordinate translation, rotation, and position.
3. The annotation function allows the user to mark/move the size directly in the image and geometric area.
4. Geometry zone points, lines, circles/arcs and straight line endpoints, midpoints, circle centers and quadrant points are automatically captured.
5. CCD parameter settings can be adjusted to improve self-adaptive force; the function of removing burrs to obtain the measurement data correctly.
6. Use the image tool to quickly and automatically grab the boundary points of the basic geometric contours, and directly fit the lines, circles, and arcs.
7. The workpieces in the measurement area are zoomed in and outputted by camera graphics and converted into (.bmp, .jpg).
8. The measurement data is output and converted into WORD (.doc), EXCEL (.xls).
9. Easy-to-operate self-learning teaching programming software, the program can be executed repeatedly
10. SPC function, directly output the control chart and convert it to EXCEL
11. Direct output of mechanical graphics in .dxf format, seamlessly connected with AutoCAD, Pro/e and other software.
12. The program can directly input .DXF files, and realize the intuitive measurement comparison between the actual enlarged image of the workpiece and the standard design drawing in the image measurement area.
13. Provide in-plane straightness, roundness, and angle analysis for effective quality inspection
14. The accuracy of the machine is compensated to improve the measurement accuracy.
15. The software of the automatic image measuring instrument has a learning function. The user only needs to manually measure the workpiece once, and the entire measurement process will be recorded for the purpose of repeating automatic measurement in the future. The user does not need to write any programs, and the operation process is absolutely simple and easy.
16. Re-measurement function: This function can re-change the measurement method, lighting, magnification, etc., for the elements that have been measured, and then refresh the measurement data, and the related element data will also be refreshed (such as: two-line construction distance, if If one of the lines is re-measured, the distance element data will also be refreshed).
17. Modify, edit and view the edge-seeking status: the software can modify and edit the edge-seeking range, light source brightness, magnification, etc. of any measurement element. You can also view the edge-finding status of a certain element measured before (including the position of the edge-finding, the brightness of the light source used, the magnification and the original point taken, etc.), so that the user can control the status of the whole process of measurement.
18. The element name and size name can be modified to be consistent with the customer's drawing: the customer can modify the element name and size name at will. For example: C1 (circle 1) can be modified to the name you want. And the radius, diameter, circumference, area and other names of C1 can be changed to what you want, so as to fully meet the needs of the drawing.
19. Polar coordinates and Cartesian coordinates can be mixed programming to meet the requirements of design drawings: For example: among the 10 elements, some of them are polar coordinates display, and some of them are rectangular coordinates display, and can be exported to reports. go with.
20. It is possible to suspend the execution of the program while the program is running, and after modifying an element, continue to measure down.
21. Set the tolerance zone and nominal value of the elements in batches: When setting the tolerance zone and nominal value of the element, there is no need to set one element by one, which is very inefficient. You can set the tolerance zone and nominal value in batches at one time to improve efficiency.
22. Multi-workpiece coordinate system can be established. And can establish multiple Z-axis coordinate systems: the software can establish multiple workpiece coordinate systems. And it is possible to establish different Z-axis coordinate systems on multiple different Z-axis planes, which is very useful for workpieces with steps and different steps with different thicknesses.
When multiple workpiece coordinate systems are established, the measured data can be measured in which coordinate system, the data in which coordinate system is displayed, or it can only be displayed in the current coordinate system.
23. Powerful custom report function. The report can be output according to the customer's report requirements
24. Fast and accurate image focusing function.

5. Installation and acceptance criteria of image measuring instrument
1. Equipment acceptance, inventory and installation adjustment test acceptance
1.1 Acceptance of equipment
The acceptance of equipment is divided into two stages, namely: the first and final acceptance, and the method of acceptance shall be carried out in accordance with the technical agreement reached by both parties.
1.1.1 The first acceptance: After the equipment has passed the factory inspection and acceptance, after the equipment is delivered to the buyer’s project site, the relevant personnel of the buyer and the seller jointly open the box and inspect the goods; if there are problems such as shortage of goods, quality, damage, etc., detailed records should be made. The seller will first immediately and unconditionally replace or make up for the buyer, and then check the reason and hold the responsible person accountable. After no doubt, the first acceptance was passed. The seller also provides the test report and product qualification certificate before leaving the factory;
1.1.2 Final acceptance: After the installation and commissioning of equipment and materials are completed and the acceptance criteria are reached, the buyer and seller shall send personnel to jointly check and accept the goods. Upon confirmation by both the buyer and the seller, the final acceptance shall be qualified.
2.1 Installation and adjustment test acceptance
The seller is responsible for completing the installation and commissioning of the equipment at the buyer’s site free of charge. For installation at the buyer’s site, the buyer should prepare the gas, electricity, grounding protection and other infrastructure in advance, and notify the seller by fax. If there is any problem, communicate in advance to ensure a smooth installation. The company is responsible for the installation and commissioning of the measuring machine. All packaging boxes can only be opened under the supervision and approval of the engineer. According to needs, users need to provide internal disassembly, transportation and in-place support. The final acceptance will be carried out according to the enterprise standard Q/320505AD005-2012. After the commissioning is completed, the equipment shall be checked and accepted, and the acceptance of the equipment shall be carried out in accordance with the technical agreement reached by both parties. Various technical indicators shall be implemented in accordance with the contents of the "Technical Agreement" signed by both parties. After the acceptance is completed, both parties shall jointly confirm, and the representatives of both parties shall sign the "Installation Commissioning Test Acceptance Report".

6. the packaging and transportation plan of the image measuring instrument
Packaging and shipping

1. Use good wooden box packaging and road transportation to ensure good equipment. The problem of packaging and transportation shall be borne by the seller.
2. After the goods arrive at the buyer, the seller’s personnel will arrive at the buyer’s site within one working day to unpack the goods, install and debug the equipment.
3. Image measuring instrument installation plan and plan, installation, construction organization and personnel situation

7. installation plan
Before installing the instrument, please read this "Precautions for Installation"
Installation Precautions:

1. Please place this product in a ventilated and dry place, and try to keep the ambient temperature between 20℃-25℃.
2. Do not place this product in dusty and humid places.
3. This product uses 220V, 50-60HZ AC power supply. This product requires a good connection and grounding of the power supply.
4. Please place this product away from strong electric fields or strong electromagnetic interference sources, such as AC cabinets, large machine tools, electromagnets, electric spark machines, etc.
5. To ensure measurement accuracy, please place this product away from vibration sources, such as punches, vibrating machines, etc.
6. Do not disassemble or adjust product parts by yourself. Do not use accessories not produced or provided by our company.

1. Install the computer desk
2. Install the electric control box
3. Install the computer
  a. Very good connection of all parts of the computer.
  b. Insert the video cable from the 2D body into the AV1 port of the computer video interface
Our company is equipped with an excellent team composed of senior CNC engineers and senior account managers, and experienced application engineers provide a complete set of turnkey projects.