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ATM-3020VT Automatic high-precision two-dimensional image measuring instrument

ATM-3020VT Automatic high-precision two-dimensional image measuring instrument

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Product serial number
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Tel:0086-574-87488065     E-mail:eassonnb@163.com

The company has professional R & D teams in optics, software, electronics, image processing, precision machinery, automation control, etc., focusing on the R & D and production of technology in the field of measurement and detection of Opto electromechanical digital precision instruments, which are widely used in the measurement of 2D and 3D complex dimensions of industrial vision and the detection of product defects. Independent research and development of industrial visual inspection system, CNC and robot control system, industrial robot workstation and other software and hardware products.

Products Detail
Parameters

ATM-3020VT Automatic high-precision two-dimensional image measuring instrument

 

1. Technical parameters

Specifications Model: ATM-3020VT

Measuring range (mm)

Dimensions (mm)

Host weight (Kg)

Maximum bearing weight (Kg)

X

Y

Z

L

W

H

300

200

200

1350

800

1700

280

30

Maximum space movement speed

Maximum spatial acceleration

465mm/s

870mm/s

measurement accuracy

Optical one-dimensional length measurement error: EU X/Y(1D)(μm)

2.0+L/200  MPE complies with JJF 1318-2011

Optical two-dimensional length measurement error: EU XY(2D)(μm)

2.0+L/200  MPE complies with JJF 1318-2011

Optical Z axis length measurement error: EU Z (μm)

3.5+L/200  MPE complies with JJF 1318-2011

Two-dimensional detection error: PF2D(μm)

2.0        MPE complies with JJF 1318-2011

Image probe detection error: PFV2D(μm)

2.0        MPE complies with JJF 1318-2011

 

Serial number

Name

Specification and description

1

Host and machine

The main body of the fuselage is made of high-precision natural granite, which has stable temperature characteristics and resistance to aging deformation.

2

Control System

The AR3 network board, network interface main board, servo motor and drive have been upgraded in all aspects. The Z-axis has a brake system to ensure the stability and safety of the machine and more accurate positioning.

3

U.S. RationalVue measurement software system

Automatic version of optical vision measurement software

4

Camera

1.3 million digital high-definition web camera

5

Grating ruler

0.01μm absolute grating

6

Guide

The three axes adopt precision ball screw guides, the speed is greatly improved, and the operation is stable

7

Motor

DC servo motor

8

Lens

Easson independently designed TC precision multi-segment fixed magnification automatic zoom telecentric lens (standard coaxial light) actual magnification: 30-145×

9

Lighting system

5 rings and 8 zones LED cold light source is independently controlled for each segment, 256 levels of brightness adjustable

10

Brand Computer

WIN7/WIN10

23.8 HD

11

Operation method

Remote control handle, mouse consignment, program detection

12

Probe

Renishaw MCP probe (including one Φ1, Φ2 stylus each)

 

2. Environmental conditions and requirements

The temperature requirements of the imager room:

Room temperature (temperature control room)   

18~22°C

Temperature gradient (time)

1°C /h

Temperature gradient (time)

2°C /24h

Temperature gradient (space)

1°C /m

Humidity requirements for imaging room:

relative humidity

40-70%

Power requirements:

Voltage

220V ± 10%

frequency

50/60 Hz

shock

Below 15Hz<0.001g

power consumption

1000VA

Electrical equipment requires reliable grounding: the grounding resistance is less than 4 ohms

3. Software features

RationalVue is developed by the R&D team of a well-known metering software company in the United States with 24 years of successful development experience in professional metering software. It completely inherits the seamless CAD connection, 100% graphical display, fast drag-and-drop operation, real-time digital-analog comparison, and diversified graphics reports. .
A set of American RationalVue = two-dimensional inspection and comparison software + CAD reverse software + Form analysis software + contour scanning software + SPC statistical analysis software + shape and position tolerance evaluation, most of the functions of the United States RationalVue only require 1-2 drags of the mouse Drag can be done. Fast operation, improved efficiency, drag-and-drop operation: "mouse click" + "mouse drag" = realization of powerful functions
Features:
1. It is possible to suspend the execution of the program while the program is running, and continue to measure down after modifying an element.
2. Accurate measurement of large radius and small arc
3. Fast and accurate image focusing function
4. Automatic patrol measurement function
5. Set the tolerance zone and nominal value of elements in batch
6. Multi-workpiece coordinate system can be established. And can establish multiple Z-axis coordinate systems.
7. Modify, edit and view edge seeking status
8. The element name and size name can be modified to be consistent with customer drawings.
9. Powerful custom report function
10. Compatible with the calculation ability of the shape and position tolerance of national standards
11. Based on CAD, fast comparison, CAD files in DXF format can be imported directly to guide the measurement, and complete the actual and theoretical comparison function. Makes the measurement efficiency increased by 2-3 times. It can complete the measurement of ISO geometric tolerances such as position, curve profile, curved surface profile, etc.
12. The most complete geometric measurement function
13. Workpiece puzzle & navigation function
14. Special edge measurement function
15. Burr filter function
16. Strong edge function
17. Focus measuring height and flatness function
18. Powerful weak edge measurement & curve contour scanning function
19. American RtionalVue has professional measurement tools for stencils, which can easily realize the linear measurement of stencils.
20. The most complete form and position tolerance calculation (including: two-dimensional and three-dimensional, form tolerance, position tolerance, form and position tolerance).
twenty one. Complete graph construction function
twenty two. SPC statistics function
twenty three. Reverse engineering function
twenty four. Special edge processing color filter, gray filter function
25. Modify, edit and view the edge finding status: The software can modify and edit the edge finding range, light source brightness, magnification, etc. of any measurement element. You can also view the edge-finding status of a certain element measured before (including the position of the edge-finding, the brightness of the light source used, the magnification and the original point taken, etc.), so that the user can control the status of the whole process of measurement.

a03-2a03-1

Strong edge function                                                             Remove the influence of edge impurities

 

a03-3 

Workpiece puzzle & navigation                                                  

 

a03-5a03-4 

Measurement report output in Excel format                                      Measurement report output FormError

4. Probe measurement:

1. Working principle of stylus:The stylus is an integral part of the measurement system. When the stylus head of the stylus contacts the workpiece, the change of the stylus head drives the probe mechanism to generate signals. After processing, the measurement results are obtained to achieve the purpose of detection.
2. Source of stylus measurement error
Ambient temperature and humidity, the stiffness of the stylus component material, the accuracy of the stylus head, the coaxiality of the stylus head and the stylus shank thread, the accuracy of the stylus shank thread, and the contact position of the stylus head and the workpiece.
It is recommended that the stylus should be calibrated during precision measurement, otherwise the measurement accuracy will be reduced.
3. The principle of stylus selection
3.1. The diameter of the measuring ball should be as large as possible to reduce the influence of the surface roughness of the tested workpiece on the detection result.
3.2. The stylus should be as short as possible. If the stylus is too short, the less bending or deformation, the higher the accuracy.
3.3. Minimize the joints. Each additional connection point increases a potential bending and deformation point.
3.4. Stylus connection form: threaded or straight shank connection
3.5. The basic mechanism of the spherical thread connecting the straight stylus: stylus head, stylus rod, stylus handle, extension rod, anti-collision protection seat, etc.

1

Probe measurement contains 2 menus, namely "probe measurement" and "3D auxiliary measurement".
The "probe measurement" menu is mainly used to perform a single measurement of an object, and contains the following commands: 2Probe settings: Carry out some general settings of the probe, including probe calibration.
Horizontal line measurement: used to measure a straight line parallel to the horizontal plane.
Horizontal circle measurement: used to measure a circle parallel to the horizontal plane.
Spatial point measurement: used to measure any point in space, this command must set the datum plane.
Space line measurement: used to measure any straight line in space, this command must set the datum plane.
Space circle measurement: used to measure any circle in space, this command must set the datum plane.
Solution setting: It is used to set the compensation method of spatial points, lines and circles, such as whether to project to the reference plane and so on.
Height measurement: used to measure the distance of an object in the Z direction.
Plane measurement: Use a probe to take at least 3 points to fit a plane to obtain this
The flatness of the plane and other parameters.
Ball measurement: Use a probe to take at least 4 points to fit a sphere to obtain parameters such as the diameter of the sphere.
Cylinder measurement: Use the probe to take 6 points to fit a cylinder. This command must set the datum plane.
Cone measurement: Use the probe to take 6 points to fit a cone. This command must set the datum plane.
Behavioral tolerance measurement: flatness, parallelism, perpendicularity, inclination.
Remarks: The probe has automatic rebound protection and anti-collision function. The collision speed and rebound distance can be set according to the measurement requirements. The Yixin probe automatic measurement system can ensure the smoothness of the contact between the probe and the workpiece surface and ensure the stability and continuity of the measurement force, thereby improving the repeatability of the product. The automatic rebound function of the Z-axis probe can prevent strong impacts. , Improve the durability and reliability of the product. The product data measured by the Yixin probe automatic measurement system can be output in IGS format and can be imported into UG and TRE three-dimensional software

Five, feature description

The scientificity and rationality of the machine design, the selection of materials, and the level of manufacturing technology
As the measurement accuracy is required to be as high as (1.9+L/150), the measurement data uses the fastest and most reliable LAN interface to connect to the computer. The connection between the LAN and the commonly used USB has the following obvious technical advantages: (1) Anti-interference The performance is more reliable and stable than USB, and can be transmitted over long distances; (2) LAN speed is faster than USB. The company’s dedicated controller has simple hardware structure, few wiring and neat, convenient arrangement and maintenance. The fuselage platform and Z axis are made of high-quality 00 granite, and the straightness of all guide rails and moving parts has passed the collimator. The measurement is confirmed to meet the straightness standard of our company.
At present, all the ATM series of automatic machines have to perform 2000 "burning measurements" before leaving the factory. We use a glass ruler to move the table in the four directions, X, 45 degrees, Y, and 135 degrees. The direction was repeated 500 times, a total of 2000 times, measuring a length of 180 mm, we will record all the measured data, the maximum and minimum size difference must be guaranteed to be within 2um before leaving the factory!1  1

F1 High-precision, fully closed-loop, automatic zoom telecentric lens The features are as follows:
Adopt the high-precision, high-resolution ring-type grating ruler specially developed and designed by our company for F-1 for full closed-loop position feedback
High resolution, fully closed loop position feedback, avoiding the repetition error of image multiples caused by gear transmission gap, greatly improving the repeatability of the whole machine measurement.
The resolution of the ring grating is 20 times higher than that of the previous generation zoom lens.

1  1 

 

1  1 

Yixin telecentric lens VS non-telecentric lens
11 

The use of non-telecentric lenses for imaging will produce perspective artifacts and bring test errors.
Use a telecentric lens to correct the image of the light source without distortion and improve the measurement accuracy.

 

怡信同轴光VS同行无同轴光
11 

                 Coaxial optical interface                  Ordinary light


怡信高清相机VS同行普通相机
11 

High-definition CCD tool picture for Yixin imager                 Ordinary CCD tool picture


Yixin absolute grating ruler VS counterpart ordinary grating ruler
11 

Yixin 0.01um absolute grating ruler, high precision, high resolution                       0.5um ordinary grating ruler

五、运输、安装、售后

包装和运输

  1. 采用良好的木箱包装方式,公路运输,保证设备良好。包装及运输过程的问题由卖方承担。
  2. 货到需方后,卖方的人员将在1个工作日内到达需方现场进行开箱验货并安装、调试设备。

安装方案
仪器安装之前,请先阅读此“安装注意事项”
安装注意事项:

  1. 请放置本产品用于通风、干燥处,尽量保持环境温度在20℃-25℃之间。
  2. 请勿放置本产品于灰尘多、潮湿的地方。
  3. 本产品使用220V,50-60HZ交流电源,本产品要求电源有良好结接地。
  4. 请放置本产品于远离强电场或强电磁干扰源的地方,如交流电柜、大型机床、电磁铁、电火花机等。
  5. 为保证测量精度,请将本产品放于远离震动源的地方,如冲床、震动机等。
  6. 请勿自行拆卸或调整产品零件。  请勿使用非本公司生产或提供的配件。

1.安装电脑台

1

2.安装电控箱

1

3.安装电脑
a.超好电脑各部分连线。
b.将2D机身引出的视频线插入电脑视频接口的AV1口
我司配备资深的CNC工程师和高级客户经理组成的优秀团队,并且有经验丰富的应用工程师提供整套的交钥匙工程。
培训方案及售后服务
以质量砌基础,以人才为动力,以创新求发展,以服务树口碑,以诚信赢客户。宁波怡信光电科技有限公司致力于测量仪器关键技术的创新,与客户真诚合作,互相学习,形成具有凝聚力的优秀团队服务好客户。
1、仪器到达用户所在地后,用户准备好仪器正常运行所需电等条件,由专业工程师就仪器开新箱检查仪器。
2、工程师对仪器使用场地检查合格后,进行安装、调试、精度补偿,安装后精度再次测试。
3、培训设备与用户购买仪器型号、功能一致。 负责对用户进行产品基本原理、使用、操作、保养维护等全面培训。
4、培训作业标准,操作“应知”“应会”。
5、培训内容:开关机操作、作业准备、仪器校准、测量步骤、注意事项、常见问题处理流程。
6、仪器保养培训:保养部件名称、保养内容讲解、保养周期、保养的方法和标准、保养人员责任岗位要求。
7、每台仪器均附有说明书、货物的合格证、装箱单等技术资料;
8、设备安装、调试过程,都有详细检验记录,调试检验结果符合国家相关标准。并填写验收报告,报用户厂家。
9、保修期为货到之日起不超过十三个月,并负责设备的终身维修。在保修期内,免收维修费,对于非人为损坏的零备件予以免费更换。
10、接到用户报修后立即电话沟通指导解决,如电话解决不了,两小时内给出解决方案,并在二十四小时内到达客户现场解决出现的问题。(国家法定休息日除外)
11、三年内免费提供软件升级服务。

We could not find any corresponding parameters, please add them to the properties table

Training program and after sales service

Name to build the foundation of quality, talent as the driving force, innovation and development, service tree word of mouth, to win customers with integrity. Ningbo Yixin Photoelectric Technology Co., Ltd. is committed to the innovation of key technologies of measuring instruments, sincerely cooperate with customers, learn from each other, form an excellent team with cohesive force, and serve customers well.

1. After the instrument arrives at the user's location, the user will prepare the power required for the normal operation of the instrument, and the professional engineer will open a new box to check the instrument.

2. After the engineer checks the site of the instrument, the installation, debugging and accuracy compensation are carried out, and the accuracy is tested again after installation.

3. The training equipment is consistent with the model and function of the instrument purchased by the user. Be responsible for the comprehensive training on the basic principle, use, operation and maintenance of products.

4. Training operation standard, operation "should know" and "should know".

5. Training contents: on-off operation, operation preparation, instrument calibration, measurement steps, precautions, common problem handling process.

6. Instrument maintenance training: maintenance parts name, maintenance content explanation, maintenance cycle, maintenance methods and standards, maintenance personnel responsibility post requirements.

7. Each instrument is attached with technical data such as instruction manual, certificate of goods, packing list, etc;

8. There are detailed inspection records in the process of equipment installation and commissioning, and the commissioning inspection results meet the relevant national standards. Fill in the acceptance report and report to the user and manufacturer.

9. The warranty period is not more than 13 months from the date of arrival of the goods, and is responsible for the lifelong maintenance of the equipment. During the warranty period, the maintenance fee is free, and the spare parts that are not damaged by human are replaced free of charge.

10. After receiving the user's repair report, immediately call to communicate and guide the solution. If the phone can't solve the problem, give the solution within two hours, and arrive at the customer's site to solve the problem within 24 hours( (except national statutory rest days)

11. Free software upgrade service within three years.

Cooperative partner

合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作 合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作合作

Honor

合作 合作

 

Company Profile

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© 2021  Ningbo Easson Photoelectric Technology Co., Ltd All rights reserved.   浙ICP备18042770号-1   Powered by www.300.cn

© 2021  Ningbo Easson Photoelectric Technology Co., Ltd 

浙ICP备18042770号-1   Powered by www.300.cn